Faculty of Management, Department of Computer Engineering in Management, Rzeszow University of Technology, Al. Powstancow Warszawy 8, 35-029 Rzeszow, Poland
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Faculty of Mechanical Engineering and Aeronautics Department, Department of Materials Forming and Processing, Rzeszow University of Technology, Al. Powstancow Warszawy 8, 35-029 Rzeszow, Poland
The paper contains the results of stress analysis in dies pre-stressed with one ring. The tests included a die with a steel insert and a sintered carbide insert. Three die design solutions were adopted. With a constant tool diameter, three different values of the ratio of the die insert wall thickness (gm) to the compression ring wall thickness (gp) were introduced, and the following values of gm/gp = (0.57; 1 and 1.75) were adopted. The tests were carried out for three values of assembly interference equal to 0.004; 0.008; 0.016) mm. The aim of the research was to check the influence of the type of insert material and the ratio of the insert wall thick-ness to the thickness of the compression ring on the value of assembly and working stresses. The influence of the interference be-tween the insert and the compression ring on the value this stresses in the die was also studied. After the research, the influence of the tested parameters on the distribution and level
of circumferential stresses in the die compressed with one ring using both inserts was analyzed. The investigations showed the significant influence of all tested parameters (i.e. the size of the mounting interference, the type of die insert material and the ratio of gm/gp) on the level of circumferential stresses in the die both during assembly and working during extrusion. It was found that the size of the interference fit and the quotient (gm/gp) had the greatest impact on the reduction of the working stresses in the die insert, while the type of die insert material had the smallest effect. Moreover, it has been demonstrated that the geometric configu-ration of the die, expressed by the gm/gp ratio, has
a very positive effect on the value of circumferential stresses in the die insert. As the value of this parameter decreases, the fa-vourable stresses in the insert increase. In the studied range, the most favorable gm/gp ratio was 0.57.
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